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EXPERTISE AND SERVICES
Industrial, Mechanical Expert ConsultantPRINCIPAL INDUSTRIES SERVED
Automotive
EDUCATION
Masters Degree, Manufacturing Management, General Motors Institute (currently Kettering University), Flint MI
B.S., Industrial Engineering Technology and Supervision, Saginaw Valley State University, Saginaw MI
Associates Degree, Mechanical Engineering Technology, Delta College, University Center MI
Journeyman Toolmaker, General Motors Corp.
Additional Training:
6-Sigma Green Belt Training
Dale Carnegie Course
Geometric Dimensioning and Tolerancing Courses
Quality engineering classes
Dorian Shanon problem solving classes
QS9000 Workshops
MS Office, Excel, Word, Power Point and MS Project
PROFESSIONAL EXPERIENCE
Consultant, Kevin Kennedy & Associates, Inc.
Providing manufacturing engineering, industrial engineering, project management, mechanical engineering, failure analysis, forensic engineering and related services to a wide variety of clients.
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Contract Manufacturing Project Engineer, Industrial Engineering Services Company
Worked on improving manufacturing processes using 6-Sigma methods. Received 6-Sigma Green Belt Training. Assisted with Machine Runoffs. Developed and Modified Web Pages for an intranet project. Developed Standard Methods of Manufacturing. Redimensioned Components to meet functional Geometric Dimensioning and Tolerancing requirements. Chaired International Meetings to Develop Standards.
Senior Manufacturing Project Engineer, Electric Power Steering Systems, Delphi Saginaw Steering Systems
Developed manufacturing and machining processes for the Assist Mechanism, and completed all original set-up sheets. Coordinated work with product design engineers, developed gauging methods, established and analyzed processes. Implemented GD-T to product prints according to manufacturing methods. Completed original PFMEA’s and developed complete Production Readiness Plans. Developed original and refined final machine specifications for manufacturing aluminum housing units. (Coordinated and developed processes in Germany.) Established machine specifications for various processes; Lathes, Machining Centers, Grinders, Broaches, Washers, Deburring, and Roll Forming. Developed processes to meet stringent SPC. Developed crucial interface between operator, machine and CMM. Developed fixtures and tooling for machining operations. Completed Gauge R&R’s and streamlined the gauging plan. Oversaw and completed all machine runoffs on time in Spain working with their in-plant engineers. Also developed a duplicate program in China. Developed a crucial deburring process for a plastic worm gear. Traveled extensively throughout Europe. Recipient of several Records of Inventions. Trained foreign engineers from China, Africa, Spain and Brazil. Interviewed perspective engineers.
Manufacturing Project Engineer, Front Wheel Drive Systems, Delphi Saginaw Steering Systems
Developed manufacturing processes. Designed plant layouts. Developed CNC programs. Worked on SPC implementation. Purchased machinery. Implemented QS9000 in our manufacturing plant. Trained and developed in-plant department team to tackle long term problems. Developed a unique ergonomic part tumbling device. Supervised summer students and provided meaningful projects. Helped train newly hired engineers. Taught machining classes to new engineers. Interviewed perspective engineers.
Journeyman Tool Maker, Delphi Saginaw Steering Systems
Trained on CNC equipment, built and maintained machinery, using mills, grinders lathes, EDM, Boring mill, shapers, jig bores and jig grinders. Also provided my own machining and gauging set-ups.
ADDITIONAL EXPERIENCE
HONORS AND AWARDS
Recipient of Trade Secret Award
PUBLICATIONS
Submitted several Records of Inventions.
Please note that this is an abbreviated CV. A fully detailed unabridged CV is available under special circumstances.
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| Resume of GEF | value analysis, value engineering, expert consultant |
| Resume of BYS | mechanical engineering, design expert consultant |
| Resume of QHQ | automotive assembly plant design, feasibility study expert consultant |
| Resume of MID | lean manufacturing, expert |
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Kevin Kennedy & Associates, Inc.
Rapid Response Engineering® Solutions
3905 Vincennes Road, Suite 320
Indianapolis, Indiana 46268
(317) 536-7000 voice
(317) 536-7220 fax