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Resume of DIY, CQE
Consultant

EXPERTISE AND SERVICES

Quality Engineer, Industrial Engineer, Manufacturing Engineer, Scientist, Reliability Consultant, Engineering Failure Analysis, Accident Investigation, Accident Reconstruction, Specialist, Forensic Analysis Investigation Expert, Patent Infringement, Expert Witness Testimony, Engineering Consulting Services
Expertise in lean manufacturing, project management, SPC, process control, engineering statistics, robust design, DOE, quality systems, APQP, reliability design, equipment reliability, FMEA/FTA, error proofing, QFD, six sigma, and Red X.

This KKAI Associate offers expertise specific to market trends, professional competency skills, gap analysis, design reliability, statistical problem solving, design of experiments, supply quality, design controls, training seminars, metallurgy, polymer chemistry, automobile chassis reliability, and product delivery process.

Has conducted numerous studies in areas including project management, manufacturing fundamentals, design development, process planning, failure analysis, quality and reliability, business standards, risk analysis, and medical device industry

PRINCIPAL INDUSTRIES SERVED
Automotive, Manufacturing, Medical

EDUCATION
M.S., Eastern Michigan University, Ypsilanti, MI
Bachelor of Industrial and Manufacturing Engineering, Wayne State University in Detroit, MI
Associates Degree, Applied Sciences, Monroe Community College, Monroe, MI

PROFESSIONAL EXPERIENCE
Consultant, Kevin Kennedy & Associates, Inc.

Providing quality engineering consulting, industrial engineering, manufacturing engineering, reliability, applied science, failure analysis, forensic engineering and related expertise to a wide variety of clients.

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Case Studies

Consultant, Quality/Reliability Systems

Planned, marketed, and delivered programs, implementation and conferences. Identified market trends and emerging competencies for technical professionals using gap analysis. Designed supporting programs, assessments, training and implementation in Lean Manufacturing, Project Management, SPC/Process Control, Engineering Statistics, Robust Design (TM), DOE, Quality Systems, APQP, Reliability Design, Equipment Reliability, FMEA/FTA, Error Proofing, QFD, Six Sigma, Red X.

Global Supplier Quality Manager/Emerging Markets Purchasing, Ford Motor Company, Dearborn, MI

Developed strategies for identifying the quality competency skills necessary for robust design and lean manufacturing. Also designed the supporting strategies for implementing, evaluating, and maintaining these competencies throughout the supply base in Asia and South America. Part of this strategy included the developed of training affiliates in these markets. Examples include IIT, Indian Institute of Technology and Beijing University.

Adjunct Instructor/Course Design, Industrial-Manufacturing Engineering Colleges, Wayne State University, Detroit, MI and the University of Windsor, Windsor, Canada

Conducted graduate courses and managing industry support programs in design reliability, statistical problem solving, FMEA, SPC, design-of-experiments/engineering statistics, supply quality, design controls, and six sigma. While at Wayne State, designed two graduate courses, The Robust Design Development and Lean Process Planning Reference Guide and Project/Program Management for Engineers. Two graduate design-teams have registered patents and marketed their designs.

Quality/Reliability Specialist/Powertrain Division, Ford Motor Company

Provided problem solving support to the design centers and manufacturing plants, including the development of Lessons Learned case studies to supplement the engineering courses for the Ford College Graduate Program (FCGP).

Quality Consultant, Quality Alert Institute, NY

Provided seminars for the University Continuing Education programs that were affiliated with the institute in addition to providing seminars and consulting for companies soliciting the services of the institute for continuous improvement (CI) projects through effective problem solving.

Quality/Reliability Engineer, Eaton Research Center Quality Institute, Southfield, MI

Training and problem solving implementation support for all Eaton design and manufacturing facilities worldwide, development of new methods, plan and conduct workshops for all Eaton Divisions worldwide.

Reliability Engineer, General Motors-Cadillac Division, Detroit, MI

Was responsible for the reliability of the chassis for all product lines and the transfer of these lines from the Detroit facility to the new automated facility in Hamtramck, MI. Served as an experimental metallurgist/ polymer chemist for the first five years of his employment with GM, and began publishing and presenting evolving reliability, quality methods.

Associate Design Engineer, Chrysler Design Center, Highland Park, MI

Assigned to building, testing, and evaluating prototypes

Design Controls, SafeSkin Corporation

Designed and conducted the initial training for the FDA manufacturing approval of the synthetic surgical glove by the Asia operations of the SafeSkin Corporation (Forbes Magazine rated SafeSkin as the number one new company)

ADDITIONAL EXPERIENCE

Reliability Design, Ford Motor Co
Author of the Ford Quality/Reliability Primer and provide the initial training to launch the Reliability Integration Initiative

Risk Analysis & Risk Management, Depuy (Johnson & Johnson), Alkermes Pharmaceuticals, Biosense Webster
APQP, Advanced Product Quality Planning, General Motors University
Problem Solving (Robust Design, Red X, Six Sigma, TRIZ, KT, TOC, Poke-Yoka), General Motors University & Suppliers
Lean Manufacturing (JIT, SMED, ABC, OEE, TAPS), GM Purchasing/Supplier Programs
Risk Management, FDA, Food and Drug Administration
PDP, Product Delivery Process, Johnson & Johnson
Lean Supply-Chain Management, Grainger
Lean Design, Lincoln Brass Works

PROFESSIONAL REGISTRATION
Certified Quality Engineer

HONORS AND AWARDS
Nominated to the Governor’s Quality Council, MI

PUBLICATIONS
Numerous publications and presentations on topics related to problem solving, project management, manufacturing fundamentals, design development, process planning, failure analysis, quality and reliability, business standards, risk analysis, the medical device industry, and more.

Please note that this is an abbreviated CV. A fully detailed unabridged CV is available under special circumstances.

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Case Studies

Quality Engineer, Industrial Engineer, Manufacturing Engineer, Scientist, Reliability Consultant, Engineering Failure Analysis, Accident Investigation, Accident Reconstruction, Specialist, Forensic Analysis Investigation Expert, Patent Infringement, Expert Witness Testimony, Engineering Consulting Services
Resume of KPH electrical design engineer, nuclear engineer, engineering manager, program manager, project engineer, marketing and financial consultant, accident investigation, accident reconstruction, specialist, forensic analysis investigation expert witness testimony, engineering consulting services
Resume of SPC mechanical engineer, control systems consultant, engineering consultant, engineering failure analysis, specialist, forensic analysis investigation expert witness testimony, engineering consulting services
Resume of EPI electrical engineer, power electronic systems and packaging consultant, engineering consultant, engineering failure analysis, accident investigation, accident reconstruction, specialist, forensic analysis investigation expert witness testimony, engineering consulting services
Resume of IFT mechanical and manufacturing engineer, design for manufacture and assembly consultant, mechanical systems design consultant, new product introduction, process improvement, engineering failure analysis, accident investigation, accident reconstruction, specialist, forensic analysis, investigation, product liability, expert witness testimony, patent infringement, expert witness testimony, engineering consulting services

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Kevin Kennedy & Associates, Inc.
Rapid Response Engineering® Solutions
3905 Vincennes Road, Suite 320
Indianapolis, Indiana 46268
(317) 536-7000 voice
(317) 536-7220 fax

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