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Resume of OQE
Consultant

EXPERTISE AND SERVICES

Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant, Product Development Consultant, Expert, Engineering Consulting Services
Expertise in design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products. This KKAI consultant has designed and/or supervised the construction/renovation of facilities used to house test equipment and engineering test laboratories.

Additional specialties include facilities construction and renovation, planning and supervision of major renovations to buildings used for engineering laboratories and offices, and design and construction of new buildings and vehicle test track.

This consultant offers extensive experience with CAD software, including development of software/procedures for the automatic generation of forge tool drawings based on the finish product CAD database, and software/procedures for the interactive generation of product drawings (seat inserts, straight bevel gears, spiral bevel gears). Also developed computer programs for designing straight bevel gears.

Product development projects include high speed truck transmissions, gear box design, small air pumps, high ratio speed reducers, viscous clutches, lift truck propulsion systems, catalytic heaters, and general gearing (forged & cut, spur & bevel). Has supervised engineering staff responsible for all hypoid and differential gear design/development activities.

Additionally, this consultant offers expertise related to metal forming, including development of a metal forming process for forming parts that require minimal machining to obtain finish print dimensions, specifically bevel and spur gears that require no or minimal machining to the teeth.

Experience in program management includes supervision of product/manufacturing engineers, development technicians responsible for new products and process improvement of current products. Supervised an engineering laboratory, staffed by twenty technicians working on the development and testing of automotive components. Also managed a vehicle test facility, with responsibility for all aspects of vehicle test facility operation including budget planning, accounting, purchasing, and capital appropriations

PRINCIPAL INDUSTRIES SERVED
Automotive, Manufacturing

EDUCATION
Graduate Classes, University of Michigan
B.S., Mechanical Engineering, Cornell University

PROFESSIONAL EXPERIENCE
Consultant, Kevin Kennedy & Associates, Inc.

Providing expertise in mechanical engineering, test facility and equipment design, forged and machined gear products, gear development and automotive precision components, new product development, and related expertise to a wide variety of clients.

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Case Studies

Consultant, Engineering Consulting Firm

Senior Gear Product Engineer, Metaldyne, Detroit, MI

Staff Project Engineer – Forge Technologies, American Axle & Manufacturing, Rochester Hills, MI

Staff Project Engineer – Gear Development, General Motors – Saginaw Division, Saginaw, MI

Engineer, New Departure Hyatt Division, General Motors, Sandusky, OH

Senior Project Engineer – Precision Forged Products, Engine Components Division, Eaton Corporation, Marshall, MI

Engineer, Proving Ground, Eaton Corporation, Marshall, MI

Engineer, Engineering and Research Center, Eaton Corporation, Southfield, MI

PROFESSIONAL REGISTRATION
E.I.T. Michigan
American Society of Mechanical Engineers
Society of Automotive Engineers

PUBLICATIONS
Holds a patent on a sleeve clutch, and has authored numerous publications and presentations on topics related to forged and machined gear surface durability, mechanisms, transmissions and automation in design, forged straight bevel gears, computer integrated manufacturing (CIM) of net shape forged bevel gears, materials shaping technology, and more.

Please note that this is an abbreviated CV. A fully detailed unabridged CV is available under special circumstances.

Read articles by this associate:

Net Shape Differential Gears An "Art to Part" Success Story

Forged Straight Bevel Gears -- An Overview

Metallurgical Factors in Forged and Machined Gear Surface Durability

Computer Integrated Manufacturing (CIM) of Net Shape Forged Bevel Gears

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Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant, Product Development Consultant, Expert, Engineering Consulting Services
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Kevin Kennedy & Associates, Inc.
Rapid Response Engineering® Solutions
3905 Vincennes Road, Suite 320
Indianapolis, Indiana 46268
(317) 536-7000 voice
(317) 536-7220 fax

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