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Net Shape Differential Gears An "Art to Part" Success Story

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OQE is a Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant with world-class expertise in design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products.

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Abstract.  The use of a computer-aided design (CAD) system, when properly implemented, dramatically reduces the time required to take new designs to production. The CAD system furthermore improves first time quality of the design and tooling, as well as providing automatic documentation of the manufacturing and part design processes. The author describes the development and implementation of a math based system for designing net shape differential gears with all the contact tooling used to make the net shape gear forgings. This system successfully integrates product design, tool design and manufacturing process into a single system. For more information about this case study, contact this KKAI consultant.

Read other articles by this KKAI Associate:

Forged Straight Bevel Gears -- An Overview

Metallurgical Factors in Forged and Machined Gear Surface Durability

Computer Integrated Manufacturing (CIM) of Net Shape Forged Bevel Gears

Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant, design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products.
Resume of TWW director of engineering consulting, mechanical engineer, automotive electro-mechanical engineer, hydraulic design engineer, forensic analysis specialist, expert witness testimony, engineering consulting services
Resume of JMG mechanical engineer, engineering manager, product design and documentation, engineering consultant, fatigue failure analysis, accident investigation, accident reconstruction, specialist, forensic analysis, investigation, product liability, expert witness testimony,
Resume of LHC mechanical engineer, chassis and powertrain engineering specialist, research and development expert, automotive suspension, steering, linkages, and integrated chassis modules consultant, integrated vehicle control systems expert, engineering consulting services
Resume of HEY hardware / software engineer, programmer / analyst, reliability, safety, and systems engineer, quality assurance specialist, risk consultant, human / machine interface consultant, failure analysis, forensic investigation, expert, engineering consulting services

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Rapid Response Engineering® Solutions
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