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Computer Integrated Manufacturing (CIM) of Net Shape Forged Bevel Gears

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OQE is a Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant with world-class expertise in design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products.

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Abstract. Computer Integrated Manufacturing (CIM) offers American industry a method of improving forge tool quality while lowering forge part costs. These costs savings are achieved by reducing machining stock allowances and eliminating trial and error tool development. The development of forge tooling for most new parts is normally a trial and error process. This is especially true when developing tooling for net or near-net shape forged bevel gears. Even with years of experience, the tool designer relies on numerous trials to design and manufacture forge tooling. The CIM approach takes the guesswork out of the design, analysis and manufacture of forge cooling for net shape bevel gears Computer techniques have been developed which enable the design and manufacture of forge tooling, while bypassing the trial and error stage of tool development. This consultant's paper discusses the application of CIM techniques in the design and manufacture of forge tooling for net shape bevel gears.  For more information about this case study, contact this KKAI consultant.

Read other articles by this KKAI Associate:

Forged Straight Bevel Gears -- An Overview

Metallurgical Factors in Forged and Machined Gear Surface Durability

Net Shape Differential Gears An "Art to Part" Success Story

Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant, design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products.
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