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OQE is a Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant with world-class expertise in design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products.
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Abstract. Over the past twenty years a number of companies have developed proprietary processes for forging net shape straight bevel gears. The inherent complexity of bevel gear geometry requires tight process control to forge gears which require no further machining on the teeth. Electrode design, die manufacture, scale control and finish machining are critical areas which require special attention to obtain functional gears with integrally forged teeth.
Gears with integrally forged teeth have inherent advantages over conventionally manufactured gears. These advantages include improved strength, less raw material, design flexibility and cost savings. Examples of these benefits are discussed in an in-depth case study by this consultant. For more information about this case study, contact this KKAI consultant.
Read other articles by this KKAI Associate:
Metallurgical Factors in Forged and Machined Gear Surface Durability
Computer Integrated Manufacturing (CIM) of Net Shape Forged Bevel Gears
Net Shape Differential Gears An "Art to Part" Success Story
| Mechanical Engineer, Test Facility and Equipment Design Specialist, Forged and Machined Gear Product Consultant, Gear Development and Automotive Precision Components Consultant, design of test facilities and equipment, including construction of hydraulic, electro-hydraulic, electro-mechanical test equipment, and instrumentation used for testing automotive and industrial products. | |
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Kevin Kennedy & Associates, Inc.
Rapid Response Engineering® Solutions
3905 Vincennes Road, Suite 320
Indianapolis, Indiana 46268
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