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DBI is a Metallurgical Engineer, Metallurgist, Materials Engineer, Materials Scientist with world-class expertise in metallurgical engineering for the aerospace industry, advanced manufacturing, problem solving and design, material processing, robotics and cnc programming, metal matrix composites, high strength, and corrosion resistant alloys.
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Since January 2002, just over 21% of all the 7075-T76511 lots produced in the company have received additional age treatment due to conductivities below the specification requirements. The unnecessary pressure that these add-ages place on the delivery performance is clear; however, they also have a subtle, yet significant financial impact when considering the additional manhours and power requirements. In September 2001, Quality/Metallurgy initiated an investigation into the numerous add-ages that were occurring at that time (refer to Quality/Metallurgy Report QR01-16). Recommendations were offered; however, with the events that unfolded after September 11, focus on the 7075-T76 add-age issue was lost. In March 2002, the Plant Manager formed a Continuous Improvement team to refocus efforts at resolving the add-age situation. Using both historical data from the previous investigation and recently collected data, the following report presents new hypotheses for the add-age condition and recommendations for its reduction.
Read other articles by this KKAI Associate:
A Thermal Model of Friction Stir Welding in Aluminum Alloys
| Metallurgical Engineer, Metallurgist, Materials Engineer, Materials Scientist, metallurgical engineering for the aerospace industry, advanced manufacturing, problem solving and design, material processing, robotics and cnc programming, metal matrix composites, high strength, and corrosion resistant alloys. | |
| Resume of BZU | advanced materials, powder metallurgy expert consultant |
| Resume of GSV | automotive materials, expert ferrous metallurgy consultant |
| Resume of OMJ | microelectronic fabrication technology, expert consultant |
| Resume of DBI | metallurgist, materials scientist, process expert consultant |
| Resume of GEF | value analysis, value engineering, expert consultant |
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Kevin Kennedy & Associates, Inc.
Rapid Response Engineering® Solutions
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